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Safety & Compliance

Storage Tank Safety: Your Complete Compliance Checklist

Luis Manuel Mon Herrera
10 min read
January 5, 2025
Storage Tank Safety: Your Complete Compliance Checklist
Maintaining storage tank safety and compliance requires a systematic approach. This comprehensive checklist will help ensure your tanks meet all regulatory requirements. ## Inspection Schedule Compliance ### Annual Inspections - External visual inspection of tank shell, roof, and appurtenances - Foundation and settlement assessment - Cathodic protection system testing - Coating condition assessment - Safety equipment verification ### Five-Year Internal Inspections - Complete internal visual inspection - Thickness measurements at critical locations - Bottom plate inspection - Roof structure assessment - Settlement survey ### Ten-Year Comprehensive Assessments - Complete thickness mapping - Ultrasonic testing of critical areas - Structural analysis - Fitness-for-service evaluation - Risk assessment update ## API Standard Compliance Ensure compliance with relevant API standards: - **API 650**: Design and construction of welded steel tanks - **API 653**: Inspection, repair, and alteration of tanks - **API 570**: Piping inspection code - **API 510**: Pressure vessel inspection code - **API 580**: Risk-based inspection ## Safety Equipment Requirements All tanks must have appropriate safety equipment: - Emergency venting - Flame arrestors (where required) - Pressure/vacuum relief - Level gauging systems - Grounding and bonding - Fire protection systems - Spill containment ## Documentation Requirements Maintain comprehensive records: - Original construction documentation - Inspection reports and trending data - Repair and alteration records - Operating conditions and service history - Training records for personnel - Emergency response procedures ## Environmental Compliance Ensure environmental protection: - Secondary containment systems - Leak detection systems - Spill prevention plans - Emissions monitoring (where required) - Groundwater monitoring ## Personnel Training All personnel working with storage tanks should receive training in: - Tank entry procedures - Confined space safety - Emergency response - Spill prevention and response - Equipment operation ## Emergency Preparedness Develop and maintain: - Emergency response plans - Evacuation procedures - Communication protocols - Equipment and supplies - Regular drills and training ## Conclusion This checklist provides a framework for maintaining storage tank safety and compliance. Regular inspections, proper maintenance, and thorough documentation are essential for safe operations. For professional assistance with tank inspection and compliance programs, contact Tank Inspection Services.

About the Author

Luis Manuel Mon Herrera

Luis Manuel Mon Herrera is a Metallurgical and Mining Engineer with 34+ years of experience in the oil and gas industry. He holds API certifications in 653, 570, 510, and 580, as well as Level II NDT certifications. As the owner and principal engineer of Tank Inspection Services, Luis brings extensive expertise in tank inspections, NDT techniques, and asset integrity management.

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